Equipment and production space take priority. Schedule regular maintenance. Have portions of orders arrive simultaneously on the dock. 4. To reduce the risk of such injuries in repetitive, manual tasks, it’s important to design workstations according to the specific task and worker (for example, ensuring work surface height is the height of the conveyor or roller from floor level). “The Occupational Safety & Health Administration (OSHA) reports that musculoskeletal disorders (carpal tunnel syndrome, tendinitis, muscle strains, lower back injuries, etc.) It also makes sense to review product mix to confirm that newly popular items are stored near the front rather than at a distance. Conduct periodic audits and reviews. The last thing you want to do is put your warehouse workers in danger – just to boost your profit margins. Do you need to move the scale, or pre-build some boxes? When the containers are stored on the rack, the space maximization can appear to be good, but in reality, there is a lot of wasted space inside of the containers, which is costing the company money. Companies use warehouses to store inventory and materials. This guide reviews warehouse organization ideas to help you boost productivity and improve morale. Well, there you have it! You may think that having several different sizes and shapes for shipping containers can eliminate waste, but it can also slow down the workers who have to pick and choose which containers will be the right size for certain products.” – Danny Hammack, Top 5 Ways for a More Efficient Warehouse Operation, SupplyChainBrain; Twitter: @SCBrain Warehouses play a key role in the supply chain. 45. Make the warehouse space work for you and not the other way around. Warehouse staff must ensure that goods are received promptly, counted accurately and stored safely to ensure smooth operations. “Manual inventory identification is a recipe for disaster. Implement cycle counts. While most warehouse organization ideas focus on initial setup and configuration, warehouse organization requires ongoing effort. How can you speed up the picking process without compromising on accuracy? Storing by family groups, products can be found quickly. Repeat after us, “A Messy Warehouse Means a Messy Business.” There’s little point if your star sales reps are pulling in orders only to see them picked and packed incorrectly or goods are received incorrectly. See more ideas about warehouse, warehouse shelving, warehouse management. Label racks, shelves, containers, and other warehouse organization assets. This helps keep inventory numbers far more accurate as well as helps identify missing stock and putaway errors.” – Reid Curley, 8 Tips for Maintaining Warehouse Stock Organization, Archon Interactive; Twitter: @WaveTrak How do you maintain it? From WMS software that is organizing orders to convert belt solutions to fill orders faster, these technologies all have a place in your warehouse – if you are willing to take the time to determine which repetitive tasks could benefit from automation.” – Denny Hammack, Top 5 Ways for a More Efficient Warehouse Operation, SupplyChainBrain; Twitter: @SCBrain “Maximizing space utilization can help with keeping inventory visible and easy to find. Create organized workstations. This means the designated area will house 20 percent of the SKUs, or stock-keeping units, that account for 80 percent of picks, meaning the items picked to complete an order. Use slotting. Could Your Warehouse Benefit from Custom Warehouse Labels? 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